Outfeed Table Plans

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This step by step diy woodworking project is about outfeed table plans. This article features detailed instructions for building an outfeed table that is ideal for expanding your table saw surface. The techniques required for the table are basic, so that anyone can get the job done in a weekend. Make sure you adjust the size of the bench to suit your needs. Take a look over the rest of our woodworking plans, if you want to get more building inspiration.

When buying the lumber, you should select the planks with great care, making sure they are straight and without any visible flaws (cracks, knots, twists, decay). Investing in cedar or other weather resistant lumber is a good idea, as it will pay off on the long run. Use a spirit level to plumb and align the components, before inserting the galvanized screws, otherwise the project won’t have a symmetrical look. If you have all the materials and tools required for the project, you could get the job done in about a day.

 

 

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Outfeed Table Plans

Building an outfeed table

Building an outfeed table

 

  • A – 2 pieces of 1×6 lumber – 45″ long, 2 pieces – 35 1/2″ long, 2 pieces – 7 3/4″ long TOP FRAME
  • B – 2 pieces of 1×6 lumber – 45″ long, 2 pieces – 35 1/2″ long, 4 pieces – 43 1/2″ long TOP FRAME
  • C – 8 pieces of 2×4 lumber – 32 1/2 1/2″ long LEGS
  • D – 1 piece of 3/4″ plywood – 35 1/2″x43 1/2″ long LOWER FRAME
  • E – 2 pieces of 1×2 lumber – 39 1/2″ long, 2 pieces – 31 1/2″ long TRIMS
  • F – 2 pieces of 1×3 lumber – 40″ long, 2 pieces – 48″ long TRIMS
  • G – 1 piece of 3/4″ plywood – 38 1/2″x46 1/2″ long TABLETOP

  • 4 pieces of 1×6 lumber – 8′
  • 7 pieces of 1×4 lumber – 8′
  • 2 pieces of 1×3 lumber – 8′
  • 2 pieces of 1×2 lumber – 8′
  • 1 piece of 3/4″ plywood – 4’x8′
  • 4 pieces of leg levelers
  • 100 pieces of 2 1/2″ screws
  • 100 pieces of 1 1/4″ screws
  • wood glue, stain/paint

 Hammer, Tape measure, Framing square, Level

 Miter saw, Drill machinery, Screwdriver, Sander

 Safety Gloves, Safety Glasses

 One day

 

 

Build an outfeed table

Building the top frame

Building the top frame

The first step of the project is to build the frame for the tabletop. Use 1×6 lumber for the frame and 1×4 lumber for the middle supports. Drill pilot holes and insert 1 1/4″ screws to lock the components together tightly. Make sure the corners are square and add glue to the joints.

Building the lower shelf

Building the lower shelf

Next, you need to frame the frame for the lower shelf. Cut the components from 1×6 lumber at the right dimensions. Align the edges, drill pilot holes and insert 1 1/4″ screws to lock them together tightly. Make sure the corners are square.

Lower shelf supports

Lower shelf supports

Next, fit the 1×4 supports to the frame, 3/4″ under the top surface. Drill pocket holes at both ends of the supports and lock them to the frame using 1 1/4″ screws. Add glue to the joints and make sure the corners are square.

Lower shelf

Lower shelf

Fit the 3/4″ plywood shelf to the lower frame. Drill pilot holes through the panel and insert 1 1/4″ nails into the supports.

Assembling the legs

Assembling the legs

Build the legs for the workbench from 1×4 lumber. In addition, you need to adjust the width of a leg at 2 3/4″. Glue the legs together and insert finishing nails to lock the together tightly.

Assembling the table

Assembling the table

Fit the corner legs to the frames, as shown in the diagram. Use a spirit level to plumb the legs and to make sure the frames are horizontal. In addition, make sure the corners are square.

Side trims

Side trims

Fit 1×4 trims to the sides of the outfeed table to enhance the rigidity of the structure.

Fitting the tabletop

Fitting the tabletop

Use 3/4″ plywood for the tabletop. Align the edges with attention and lock it into place with 1 1/4″ finishing nails.

Fitting the side supports

Fitting the side supports

Fit 1×2 trims to the sides of the outfeed table. Use 1 1/4″ screws to lock the trims into place tightly.

Fitting the trims

Fitting the trims

Fit 1×3 trims to the tabletop. Cut both ends of the trims at 45 degrees. Fit the trims to the tabletop using 1 1/4″ nails or screws.

Making the grooves

Making the grooves

Use a router to make grooves to the tabletop. The 3/4″ wide and 1/2″ deep grooves should be made after you take accurate measurements.

Fitting the leg levelers

Fitting the leg levelers

Attach leg levelers to the bottom of the table, as shown in the diagram. In this manner, you can make adjust the height of the table to match the height of your table saw. In addition, the levelers are ideal if the floor surface is unlevel.

Outfeed Table Plans free

Outfeed Table Plans free

The table seen from one side has a rustic look.

Outfeed Table Plans

Outfeed Table Plans

Fill the holes with wood putty and let them dry out for a few hours. Smooth the surface with 100-220 grit sandpaper and remove the residues with a damp cloth.

Top Tip: Apply a few coats of paint or stain to the components, to enhance the look of the project.

 

 

This woodworking project was about outfeed table plans free. If you want to see more outdoor plans, check out the rest of our step by step projects and follow the instructions to obtain a professional result.












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